Gas springs with sensors in press tools

Gas springs are an indispensable element of press tools, influencing the quality, precision, and efficiency of production. Their use allows for controlling pressure in the production process of metal elements, movement, energy absorption, vibration reduction, and process automation. Our stamping tools, punches, and dies are manufactured with great precision and using components of the highest quality.

Gas springs with sensors implemented by our tool shop play a crucial role in modern stamping tools, being one of the most important solutions in the production process. Efficient production of metal components requires a smooth process, especially at high volumes. Any machine downtime can lead to significant losses, which is why our team places great emphasis on the excellent maintenance of stamping tools. The natural wear of gas springs leads to a gradual decrease in the amount of gas inside, which can affect the tool's performance. When the gas level in the spring drops below the required level, the sensor system reacts automatically. It can stop the press to avoid damage to punches and dies, ensuring defect-free production and process safety.

The generated charts provide real-time information on the gas pressure in the spring and the force with which the tool operates. This allows us to know how many springs need refilling or immediate replacement, enabling the quick restoration of full tool functionality and continuation of production without prolonged downtimes. We decided to invest in gas springs equipped with sensors because this brings numerous benefits. Firstly, it shortens the analysis time of stamping tools, which translates into improved KPIs. Automatic monitoring and notifications allow our employees to focus on other tasks, thereby increasing the overall efficiency of the production process. This is a pure saving of time and resources, which in the long run translates into greater profits.

In summary, the use of gas springs in stamping tools, combined with advanced monitoring and automatic notification systems, is a key element in our pursuit of maintaining the highest quality and production efficiency. Investments in modern technologies allow for process optimization, minimization of downtimes, and maximization of efficiency, which are essential in a competitive industrial environment. Follow us on YouTube.